OMAG QI VisionAI-powered inline quality control for concrete products
More IQ for your QA.
OMAG QI Vision measures, inspects and detects deviations directly in the production flow – with 3D cameras, laser technology and AI-based anomaly detection. Machine-independent, usable downstream of OMAG Tronic machines and third-party plants.
Quality assurance must not be a blind flight.
In concrete block production, dimensional accuracy, surface quality and reproducibility determine complaints, scrap and customer satisfaction. OMAG QI Vision makes quality control measurable, traceable and automatable.
Fewer complaints
Quality deviations are detected early – before they reach the end customer.
Detect defects earlier
Inline inspection in the production flow instead of manual visual checks.
Document quality
Digital quality data per shift, batch and production lot.
Reduce scrap
Irregularities become visible – as a basis for process improvement.
Improve processes
Data-based root cause analysis instead of gut feeling.
Relieve operators
Recurring visual inspections are automated.
Every product. Every value. Every deviation.
Dimensional accuracy
Lengths, widths and tolerances are captured directly in the production flow.
Product height
Precise height measurement across the entire product surface.
Surface
Detection of irregularities and visual deviations.
Edges and chipping
Identification of edge defects, spalling and breakages.
Anomalies & irregularities
AI-based pattern and anomaly detection across typical product classes.
Quality data per batch
Complete documentation for shifts, batches and production lots.
Machine-independent. Optimised for OMAG.
OMAG QI Vision is designed as a stand-alone quality control solution and can be integrated downstream of OMAG Tronic machines as well as production plants from other manufacturers. Existing production technology can be extended with digital quality inspection.
- Particularly straightforward integration
- Optimised interfaces
- Seamless alignment with OMAG machine concepts
- OMAG as your single point of contact
- Ideal for Tronic 160/140, 140/130, 140/120, 140/100, 140/80 and 130/70
- Retrofittable into existing production lines
- Integration after technical assessment
- Interface and layout review by OMAG
- Quality control independent of the plant manufacturer
- Suitable for modernisation and retrofit projects
Where OMAG Tronic already produces, QI Vision is the logical extension.
Existing OMAG Tronic plants can be extended with QI Vision particularly efficiently. Quality control is not added as a foreign body, but designed as an intelligent extension of the production line.
Note: QI Vision remains machine-independent and can equally be used with plants from other manufacturers after a technical assessment.
- Seamless integration
- Less coordination effort
- Faster project clarification
- OMAG know-how from a single source
- Quality assurance directly after production
3D. Laser. AI. Quality data.
Four interlocking building blocks for measurable, automated and traceable quality inspection.
3D cameras
Capture product geometry and visible features directly in the production flow.
Laser technology
Supports precise measurement of heights, contours and deviations.
AI-based anomaly detection
Detects irregularities and patterns that classic inspection processes can easily miss.
Quality data & reports
Makes quality traceable – for shifts, batches, production lots and process optimisation.
Quality that pays off.
QI Vision creates measurable value – in production, sales and management.
Typical revenue and efficiency levers
- Less rework
- Fewer customer complaints
- Better process stability
- More transparency per shift
- Stronger argumentation towards end customers
- Faster root cause analysis for quality issues
Optional: automatically reject defective products.
QI Vision is more than a sorting machine. Its core function is intelligent measuring, inspecting, detecting and documenting. On request, the solution can be extended with a rejection module to remove conspicuous or defective products from the production flow.
- Activation optional – also possible later
- Based on QI Vision inspection results
- Definable rejection rules per product and batch
- Reduces manual re-sorting
The product name remains OMAG QI Vision. QI Sort is an optional module.
Trust grows where quality becomes measurable.
OMAG combines mechanical engineering experience with digital quality control – for production plants that want to not only inspect their quality but improve it verifiably.
Retrofit in an existing production line
QI Vision can extend existing plants with digital quality inspection – even when production has been running for years.
- Inspection scope
- Dimensions & surface
- Integration
- Downstream of an existing concrete block machine
- Goal
- More transparency, fewer manual visual checks
Extension of an OMAG Tronic plant
With existing OMAG Tronic machines, QI Vision can be integrated particularly seamlessly as a quality inspection station downstream of production.
- Plant
- OMAG Tronic
- Advantage
- Optimised interfaces
- Goal
- Quality data in the production flow
Quality data for sales and end customers
Digital inspection data helps not only in production, but also in sales, with complaints and when providing evidence to customers.
- Benefit
- Documentation
- Focus
- Complaint prevention
- Result
- Better customer argumentation
For us it is decisive to detect quality deviations earlier and not only during final inspection or through customer complaints.
Combining measurement, visual inspection and quality data creates a new basis for process improvements.
What we find most interesting is that the solution is not only intended for new plants but can also be assessed for existing production lines.
A strong technology and industry ecosystem.
In a project context, OMAG QI Vision can be combined and extended with specialised partner solutions – from production KPIs through workforce and asset transparency to TPM and software expertise.
METAVIEW
OEE and production controlling for transparent KPIs, production data and improvement measures.
More about METAVIEWInsider Navigation
Workforce 4.0, asset tracking and industrial localisation for more transparency in the plant.
More about Insider NavigationNo Fear TPM
TPM know-how for productivity, maintenance, loss prevention and continuous improvement.
More about No Fear TPMPROMETA
Software, industry and integration partner for custom digital solutions, AI, IoT and production systems.
More about PROMETANote: partner sites open in a new tab. Your main contact for QI Vision is OMAG.
A first assessment in three steps.
No technical commitment – but a good starting point for a first conversation.
Which plant do you operate?
Have your plant assessed.
Whether OMAG Tronic or a third-party plant – together we assess how QI Vision can be integrated into your production.
What you get in the first call
- Assessment of integration feasibility
- Clarification of technical requirements
- Evaluation of possible inspection scopes
- Recommendation for the next project phase
- Optional: alignment on QI Sort
Book a meeting directly
Already know what you need? Book a sales call right away.
Book a sales callFrequently asked questions.
Make quality a measurable production factor.
Let's talk about your plant, your products and your quality targets. OMAG QI Vision brings intelligent quality control directly into the production flow – machine-independent, retrofittable and especially strong in combination with OMAG Tronic.